RECOMMENDATIONS TO THE MOST COMMON PROBLEMS OF DIAMOND DISCS:

Problem:
Disc wears easily

Solution:
Check if the disk is being used in the right application. Otherwise, change to the correct disc.

Problem:
Disc is no cutting. You have to force it to cut

Solution:
Check if the disc is being used in the right application. Otherwise, change to the correct disc.

Problem:
The disc breaks or chips when cutting material

Solution:
Check if the disc is being used in the right application. Otherwise, change to the correct disc.

Problem:
The disc is overheated in the cutting operation

Solution:
You should rehsarpen the disc, so the disc can cut correctly.

Problem:
Disc is cracked

Solution:
Remove the crack in the metal by grinding.

Problem:
The disc moves to cut to the sides, or oscillates

Solution:
Check the machine axis. If damaged, repair or replace damaged Machine.

Problem:
The disc vibrates when cutting

Solution:
Repair machine

Problem:
The disc features uneven wear in the segment

Solution:
Use one of the axes adapters that come with the disc until it fits perfectly

SAFETY RECOMMENDATIONS FOR THE USE OF DIAMOND DISCS:

NEVER:

  • Permit untrained people to handle, store, mount or use diamond saws
  • Mount or remove a diamond saw until the machine has been isolated from its power source
  • Mount a diamond saw that cannot be identified or one which does not bear the correct marking
  • Mount a diamond saw on a machine running at a speed higher than the maximum operating speed of the diamond saw or mount on a machine which does not bear its spindle speed
  • Use diamond saws for cutting metal unless specifically designed to do so
  • Mount a diamond saw that has been dropped, damaged or incorrectly stored
  • Apply force to fit the diamond saw on the mounting device, fit diamond saws with oversized bores or alter the bore size
  • Use drive pins or blotters to prevent slippage on hand-held diamond saws
  • Tighten flanges with excessive force or use a hammer or extension
  • Use damaged, distorted or dirty flanges and fastening screws
  • Use a machine which is not in good condition or one with a damaged guard
  • Turn on the machine until the wheel guard has been re-fitted, secured and adjusted correctly
  • Stand in the line of the diamond saw when starting the motor after fitting or re-fitting a diamond saw
  • Start the diamond saw in contact with the work piece or any other object
  • Work from a ladder or in a position where you do not have full control of the machine
  • Force the diamond saw to cut or allow it to overheat
  • Try to cut curves, turn in the cut or grind with a diamond saw
  • Allow the diamond saw to bounce or be trapped or pinched in the cut
  • Press against the diamond saw surface to stop it or put down a machine until the diamond saw has stopped running
  • Leave the coolant running on a stationary diamond saw or leave the diamond saw running on an unattended machine
  • Re-tip diamond saws which are not suitable for this
  • Use diamond saws for dry cutting on hand-held machines, unless specifically authorized

ALWAYS:

  • Observe the safety recommendations of the machine and diamond saw manufacturer
  • Exercise care when handling diamond saws
  • Keep the working area well lit, clean and tidy. Avoid slippery and uneven floors and ice or snow
  • Ensure other workers in the vicinity and passers-by are protected from sparks and debris
  • Store diamond saws on a full, flat surface, hung on a peg or in suitably constructed racks. Lightly lubricate to prevent rusting
  • Visually check the diamond saw for damage such as core cracks and missing or deformed segments
  • Check that the diamond saw is suitable for the application and that the markings are intact and legible
  • Use the correct tools at all times when mounting or removing a diamond saw
  • Observe direction of run markings
  • Ensure mounting flanges are in matched pairs, clean, free from burrs and undistorted
  • Ensure an adequate coolant supply to both sides of the diamond saw if cutting wet
  • Ensure that the work piece is secure and cannot move whilst being cut
  • Ensure guards are in position and correctly adjusted so that they do not foul the diamond saw
  • Rotate the diamond saw manually to ensure that it runs true and freely before turning on the power
  • Wear suitable protective clothing
  • Observe the operating speed recommended by the diamond saw or machine manufacturer
  • Run the diamond saw for at least 30 seconds at maximum operating speed after mounting or re-mounting diamond saws
  • Ensure the diamond saw is running true and without vibration. Check frequently for undercutting or loss of tension
  • Allow the diamond saw to come to rest naturally after turning off the machine
  • Ensure machine spindle speed is checked periodically using a tachometer
  • Ensure that the diamond saw is removed before transporting or storing portable and mobile machines
ITEM NUMBER DMX4CON DMX4TUR DMX4SEG DMX45CON DMX45TUR DMX45SEG DMX7CON DMX7TUR DMX7SEG DMX9CON DMX9TUR DMX9SEG DMX12SEG DMX14SEG
DESCRIPTION 4″ X 7MM X 7/8-5/8″ CONTINUOUS RIM 4″ X 10MM X 7/8-5/8″ TURBO 4″ X 10MM X 7/8-5/8″ SEGMENTED 4.5″ X 7MM X 7/8-5/8″ CONTINUOUS RIM 4.5″ X 10MM X 7/8-5/8″ TURBO 4.5″ X 10MM X 7/8-5/8″ SEGMENTED 7″ X 7MM X DM-5/8″ CONTINUOUS RIM 7″ X 10MM X DM-5/8″ TURBO 7″ X 10MM X DM-5/8″ SEGMENTED 9″ 7MM X 7/8-5/8″ CONTINUOUS RIM 9″ X 10MM X 7/8-5/8″ TURBO 9″ X 10MM X 7/8-5/8″ SEGMENTED 12″ X 12MM X 1″-20MM SEGMENTED 14″ X 12MM X 1″-20MM SEGMENTED
DIAMETER 4″ 4″ 4″ 4-1/2″ 4-1/2″ 4-1/2″ 7″ 7″ 7″ 9″ 9″ 9″ 12″ 14″
TYPE CONTINUOUS TURBO SEGMENTED CONTINUOUS TURBO SEGMENTED CONTINUOUS TURBO SEGMENTED CONTINUOUS TURBO SEGMENTED SEGMENTED SEGMENTED
THICKNESS 0.080 0.080 0.080 0.080 0.080 0.080 0.080 0.095 0.095 0.095 0.095 0.095 0.125 0.125
SEGMENT HEIGHT 7mm 10mm 10mm 7mm 10mm 10mm 7mm 10mm 10mm 7mm 10mm 10mm 12mm 12mm
ARBOR 7/8″-5/8″ + 20mm adapter 7/8″-5/8″ + 20mm adapter 7/8″-5/8″ + 20mm adapter 7/8″-5/8″ + 20mm adapter 7/8″-5/8″ + 20mm adapter 7/8″-5/8″ + 20mm adapter DM-5/8+20mm adapter DM-5/8+20mm adapter DM-5/8+20mm adapter 7/8″-5/8″ + 20mm adapter 7/8″-5/8″ + 20mm adapter 7/8″-5/8″ + 20mm adapter 1″- 20mm adapter 1″- 20mm adapter, 1 pin hole
APPLICATION TILE GENERAL PRUPOSE CONCRETE TILE GENERAL PRUPOSE CONCRETE TILE GENERAL PRUPOSE CONCRETE TILE GENERAL PRUPOSE CONCRETE CONCRETE CONCRETE
MAX RPM’S 14600 14600 14600 13200 13200 13200 8600 8600 8600 6700 6700 6700 6300 5500
USE USE WET USE DRY USE DRY USE WET USE DRY USE DRY USE WET USE DRY USE DRY USE WET USE DRY USE DRY USE DRY USE DRY
UNIT BARCODE 639266220244 639266220251 639266220268 639266220275 639266220282 639266220299 639266220305 639266220312 639266220329 639266220336 639266220343 639266220350 639266220367 639266220374

Maxicut provides the best diamond disc to cut concrete in the market. We have the best performance while being an effective and economic solution for cutting concrete and other related applications such as Marble, Granite, Tile, Masonry.

Our Premium line of Diamond Discs is UNIQUE because we provide 10mm segment height, which translates into 50% longer life than competitors.

Our Diamond blades range can be used dry except for the continuous rim blades which are specifically designed for cutting ceramic and tile. They do need to run wet in order to cut smoothly without cracking the material.

We understand our customers demand the best products in the market at the best possible price, and that is exactly what Maxicut delivers.

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